Craft Project: Making a Battletech Themed Hexagonal Chess

Helmut Lutz · March 26, 2023

Battletech Chess Header

If you’re a fan of the Battletech universe, you might know that the whole thing started from a tabletop game - the sort where you have miniatures of mechs on a map composed of hexagonal terrain tiles. However, the game can get quite expensive (buy miniatures) as well as time consuming (complicated rules), which both make the game hard to enjoy for casual players. So, why not create your own Battletech-inspired game that is both affordable and easy to play?

In this post, I’ll share my experience of creating a Battletech-inspired hexagonal chess variant. This was a birthday present for a very close friend, and a fellow Battletech enthusiast, who I knew would appreciate and enjoy a game like this.

Step 1: Creating the game pieces

To create the game pieces, I purchased two large blocks of polymer clay (one black, one white) and rolled them into a baguette-like shape. I then sliced the clay into 0.5 mm thick pieces and shaped them into 3x3 cm hexagonal game pieces. To ensure that the edges were equal, I fine-tuned the shape on a hexagon stencil that I cut out of cardboard. Once the pieces were shaped, I baked them in the oven (follow the supplier’s instructions for this).

From here you basically have two choices: either use a clear coat or polish the pieces. In case you want to use a clear coat, you can skip the next step. Just one tip: use a clear coat that specifically is compatible with your polymer clay. Otherwise, your coated pieces will become sticky. Also, you might want to make sure that your coating is compatible with whatever glue you want to use later for applying the illustrations to the pieces.

Step 2: Sanding and polishing the pieces

After baking the pieces, I sanded them with sandpaper of grain size 120, followed by wet sandpaper of grain size 800. Finally, I polished the pieces with my orbital sander using a felt pad and a wool pad.

Polishing steps

Step 3: Creating the board

To create the board, I purchased 3x3 cm wooden hexagons from Amazon and dyed them with coffee (yes, that really works). Hex-chess requires three colors, so I left a third undyed, dyed another third once, and dyed the last third 3-4 times to achieve the desired contrast between the tiles. I dyed the board in the same way.

Coffee Dying

Step 4: Gluing the pieces to the board

To glue the pieces to the board, my dad created a blueprint using AutoCAD (I guess Powerpoint or Inkscape would also work). I taped the blueprint to a table and covered it with lines of transparent package tape, sticky side up. Of course, you need to fix these stripes of tape to the table.

The Blueprint I then arranged the hexagons on the tape (matching the blueprint below) and made sure they stuck to the tape and couldn’t move anymore (undyed side up).

Fixing Tiles 1

Fixing Tiles 2

Next, I added glue and placed the board on top, followed by some heavy books for additional pressure. I waited for 1-2 hours, and this step was finished.

Gluing the tiles

Gluing finished

As a final step, you might want to apply a clear coating to your chess board. I did, since I was worried that the coffee dye would over time spread to my white game pieces.

Step 5: Illustrating the tiles

For the black tiles, the background of the illustrations had to match the color of the game pieces. To hit the right color for the background, I created a “test card” and compared it to the game pieces.

Test card

I then used black and white images from sarna.net and removed their background with Photoshop. I added color and patterns, arranged them in a 10x15 cm format, and had them printed as photos in a local shop.

Mechs in Arrays

Step 6: Gluing the mechs to the pieces

Finally, I cut out the mechs and glued them onto the polymer clay pieces. Make sure you cut them smaller than the actual game piece.

Glue the mechs

Here’s how the finished game looks like:

Finished Game 2

Finished Game 1

In conclusion, creating a Battletech-inspired hexagonal chess variant is a fun and affordable way to enjoy epic mech battles in the Battletech universe (well as epic as a game of chess gets :D). With some basic materials and a little bit of creativity, you can create a game of the sort “easy to play, challenging to master” in your own favorite fantasy- or scifi setting.

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